Developing human capital is a key priority for TALEX

Experience

• Min 12-15 years of experience in Aluminum extrusion.
• Hands on experience in die correction / extrusion is a must.

Responsibilities

• Hands on experience in managing extrusion department in modern Aluminium extrusion plant – 10-15 experience is preferably required
• Must have experience in Automotive, high precision extrusion special for European market
• Responsible for managing the Extrusion department. The work involves planning scheduling and carrying out all tasks related as the leader of the department.
• To satisfy all customer requirements regarding product quality, quick response on enquiries and complaints if any in coordination with Plant Manager.
• Responsible for setting department KPI’s and implementing and reporting the same to the top/ executive management.
• Responsible to oversee and ensure the preventive maintenance planning and ensure that adequate records of plant and equipment are kept.
• Responsible to manage the quality control functions within the department ensuring that proper standards and procedures are set out for quality control/assurance and monitor the implementation of the standards and procedures.
• Responsible to manage and ensure that company safety procedures are defined properly for the functions within the department and and monitor the implementation of the procedures. To ensure that adequate security arrangements for protecting the company’s property and personnel have been made and are carried out effectively.
• Responsible to manage and control of expenditure in the department as per budget.
• Good Knowledge and hands on experience in extrusion dies and extrusion press lines and related equipment
• Will watch production at the press to determine flow inconstancies and die performance to diagnose proper correction requirements, other measures
• Analyze initial breakthrough and profile samples to determine the dimensions and corrections required
• Understand industry tolerance requirements, drawing reading, and the use of precision measuring instruments.
• Will keep detailed records of die corrections and die history in system available at the company. Will need extensive knowledge of extrusion press operation, and be capable of differentiating between press variable effects and die & tooling design influences on the finished production extrusions
• Develop recipes for when dies need to run to a set recipe.
• Work with the die shop team on problem dies and overall process improvement.
• Supervising, training, developing, mentoring and assisting the extrusion department staff. Assessing their capabilities and maximizing their effectiveness.
• Review of new shapes in the feasibility / design phase, advise on needed changes, work with the die shop on the details of how dies have ran at the extrusion press
• To manage the department store and make sure that adequate spares for the plant and equipment are always available.
• To control and report on all capital expenditure relating to the departments under his control.
• Monitor the responsibilities and the supervision on project related works through the staff under his supervision and in conjunction with the project department.
• Advises on matters related to his expertise and proposes alternative and make alterations on the existing machinery, equipment, building layout etc. when required

Qualifications

Engineering Degree is preferred or any equivalent degree with relevant experience and industry background.

Experience

• Minimum 10-15 years of experience
• Floor experience on Extrusion Process
• Training on Tolerance readings

Responsibilities

• Maintain Quality and Productivity to satisfy the Drawing requirements and Production Target.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping
• Arrange all necessary Raw Material for own shift and the next coming shift.

Additional Duties and Responsibilities
• On Job Training for Quality and Production Improvement.
• Boosting the morale of team members by showing innovative ideas to solve the floor problems on floor.

Qualifications

Minimum Education Qualifications (Must Haves)
• Diploma or Technical Course in Mechanical Engineering or Process Engineering

Any preferred professional training (Nice to have)
• ISO
• Computer MS Office

Experience

• Minimum 7 yrs in Aluminum Industry Experience in chemical environment and Aluminum surface treatment experience is required
• Clear understanding in aluminum profile / section drawing is needed

Responsibilities

• To wear the safety PPE and follow HSE rules is mandatory. The violation of HSE rules can cause hard consequences.
• All of the company rules and internal policies must be followed.
• All of the activities must be made according to Qualanod/Qualanod and ISO9001 requirements
• To supervise the work instruction and fill the required documents an drecords
• To supervise the powder booth for painting,
• To ensure the cleaning booth according to the requirements to avoid scrap,
• To suprevise and instruct the booth with the required powder paint according to the order and set up the painting parameters
to supervise the painters and line operators to complete the process within HSE standards
to report any incident during the shift and prepare shift reports.

Qualifications

Minimum Education Qualifications (Must Haves)
• Chemical diploma degree , or second secondary class grade 12.

Any preferred professional training (Nice to have)
• Good knowledge with computers programs
• Good communication skills in English.

Experience

• Minimum 7 yrs in Aluminum Industry Experience in chemical environment and Aluminum surface treatment experience is required
• Clear understanding in aluminum profile / section drawing is needed

Responsibilities

• To wear the safety PPE and follow EHS rules is mandatory. The violation of EHS rules can cause hard consequences.
• All of the company rules and internal policies must be followed.
• All of the activities must be made according to Qualanod and ISO9001 requirements
• To take active part in documentation of ISO quality management system and Qualanod (quality manual, work procedure etc)
• To cooperate with the chemical lab and waste water treatment plant, to operate the correct production cycle that leads to achieve the target production.
• Monitoring all the parameters for all the tanks from the control room all the time, with double check manually for some parameters.
• To control the production orders as received by the planning dept. depend on priority, finish, line availability.
• Guide and train the labors to understand and be aware of all business details to present their maximum efforts and loyalty.
• Refer to the dept. management for any confuse or issue in order to avoid any mistakes or troubles
• To cooperate to decrease the reject and the production related costs

Qualifications

Minimum Education Qualifications (Must Haves)
• Chemical diploma degree , or second secondary class grade 12.

Any preferred professional training (Nice to have)
• Good knowledge with computers programs
• Good communication skills in English.

Experience

• Minimum 7 yrs in Aluminum Industry Experience in chemical environment.

Responsibilities

• To wear the safety PPE and follow EHS rules is mandatory. The violation of EHS rules can cause hard consequences.
• All of the company rules and internal policies must be followed.
• All of the activities must be made according to Qualicoat and Qualanod and ISO9001 requirements.
• To take active part in documentation of ISO quality management system and Qualicoat and Qualanod (quality manual, work procedure etc)
• To organize the work with the chemical lab and laborants and waste water treatment operators.
• To organize for the measurements and inspections and tests in order to ensure quality of product and prevent the scrap.
• To make preventive actions based on result of measurements and inspections and tests.
• To organize the storage of the records and any other quality related documents to ensure traceability of the production.
• To participate in Qualicoat, Qualanod and ISO9001 audit and to participate all of the quality related audits and costumer audits
• To share in controlling the stock of chemicals and powder paint and other materials, depending on what production orders are available.
• To be able to do all the chemical related job.
• In case of significant deviation from the normal parameter range, direct and immediate inform the management and to take action.

Additional Duties and Responsibilities
• Help to train the labors to be aware of all business details to achieve their maximum efforts and loyalty.
• Good cooperation with production is a request

Qualifications

Minimum Education Qualifications (Must Haves)
• BSc in Chemical engineering or Chemistry

Any preferred professional training (Nice to have)
• Aluminium surface treatment experience is an advantage.
• Clear understanding in aluminium profile / section drawing is needed
• Clear understanding ISO9001 and Qualicoat and Qualanod specifications

Experience

• Minimum 5 year’s experience in a similar position.

Responsibilities

• Maintain or Define the Quality Procedure and System for all new Profiles or Alloys.
• Define the Target for Productivity and Recovery of a Day Production.
• Ensuring the availability of all logistic requirements as per the Production Schedule.
• Analyzing the root cause of the all NC material and defining the action plan to overcome the repetitive occurrence of same problem.
• Review of Production Procedures and Systems for continual improvements.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Review of Consumable Inventory to maintain a safe stock for uninterrupted production.
• Working of small projects for the improvement of Production with a cost effective way.

Qualifications

Minimum Education Qualifications (Must Haves)
• Degree in Mechanical Engineering or Process Engineering.

Any preferred professional training (Nice to have)
• ISO, TS, HSE etc. training background.
• Computer MS Office, AutoCAD
• Problem Solving methods, such as , Ishikawa, 6 Sigma, Pareto Analysis will be an advantage.

Experience

• Minimum 10-15 years of experience
• Floor experience on Extrusion Process
• Training on Tolerance readings

Responsibilities

• Maintain the Recipe of all Profiles.
• Review the Margin and Parameters of each recipe.
• Ensuring the availability of all Sections Drawings and Recipes as per the production Schedule.
• Preparation of Metal Balance report on each month end.
• Analyzing the Root Cause of the non-moving Job cards and arrangement of solution fixtures etc.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Supervision of Press Production.
• Supervision of Sorting of Material.

Qualifications

Minimum Education Qualifications (Must Haves)
• Diploma in Mechanical Engineering or Equivalent.

Any preferred professional training (Nice to have)
• ISO, TS, HSE etc. training background.

Experience

• Minimum 10-15 years of experience
• Floor experience on Extrusion Process
• Training on Tolerance readings

Responsibilities

• Maintain the Quality Procedure and System in Place.
• Define the Target for Productivity and Recovery of a Shift Production.
• Ensuring the availability of all Sections Drawings and Recipes as per the production Schedule.
• Clearing of all NC material from the floor in the shortest time interval.
• Analyzing the Root Cause of the Problem and finding Innovative ideas to resolve the problem from its root.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Training Plan of the month to achieve the Target with Quality and Production Improvement.
• Identifying the weakest link of the process and calling for a Quality Circle to strengthen the link.

Qualifications

Minimum Education Qualifications (Must Haves)
• Degree or Diploma in Mechanical Engineering or Process Engineering

Any preferred professional training (Nice to have)
• ISO, TS, HSE etc. training background.
• Computer MS Office, AutoCAD
• Problem Solving methods, such as , Ishikawa, 6 Sigma, Pareto Analysis will be an advantage.

Experience

• Minimum 08-12 years of experience
• Floor experience on Extrusion Process
• Training on Tolerance readings

Responsibilities

• Must run the Process as per the recipe.
• Must check the Samples as per the Iso requirement and must keep the record and sample preserved.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping
• Arrange all necessary dies and billets for own shift and the next coming shift.

Additional Duties and Responsibilities
• Must identify the problems occurred during the extrusion and highlight the same to his supervisor for Preventive action.
• Must guide Stretcher and Finish Saw Operator to achieve the Shift Target Productivity and recovery.
• Must try to improve the speed of production.

Qualifications

Minimum Education Qualifications (Must Haves)
• Technical Course Engineering Trade.

Any preferred professional training (Nice to have)
• ISO
• Computer literacy

Experience

• Minimum 8-12 years of experience
• Floor experience on Extrusion Process
• Training on Surface defects.

Responsibilities

• Must Set the Machine as per the required Cut Length.
• Must maintain the number of pieces as per the Order Quantity.
• Must ensure the Tolerance limit in all cases.
• Must make a correct Tag as per the Job Card.
• Must select the correct Ageing batch in PA cycle.
• Must keep the Sample in each skip for further quality checking.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Must identify the skips required for sorting or not.
• Must guide/ highlight Press Operator and PA Crane man to segregate the NC material.
• Must try to improve the speed of production by clearing the material from the bed.

Qualifications

Minimum Education Qualifications (Must Haves)
• Technical Course Engineering Trade.

Any preferred professional training (Nice to have)
• ISO
• Computer literacy

Experience

• Minimum 7-10 years of experience
• Floor experience on Extrusion Process
• Training on Surface defects.

Responsibilities

• Must make the Ageing Batch as per the Alloy and Temper.
• Must Handover the material to next level without any delay.
• Must ensure the running of all Ageing at full capacity.
• Must make the Ageing report correctly.
• Must ensure the passing of Sample in each skip before the next level handover.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Must arrange Empty skips availability at the ILA.
• Must highlight Press Operator and Supervisor about any non-moving NC material-skip.
• Must try to improve the speed of production by speeding the Skips movement in ILA & CLA.

Qualifications

Minimum Education Qualifications (Must Haves)
• Technical Course Engineering Trade.

Any preferred professional training (Nice to have)
• ISO
• Computer literacy

Experience

• Minimum of 5 years work experience in the Aluminium Extrusion Sector (Press lines)
• Hands on experience in big dies of diameter more than 350mm.
• Exposure to Automotive Dies

Responsibilities

• Maintain Die Life and Trial Ratio as per the Target.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping
• Maintain the Cutting Tools Inventory for smooth Correction of the Dies.

Additional Duties and Responsibilities
• Development in the Correction Procedure for Production Improvement.
• Suggesting Design Modification at the manufacturing stage of a die.

Qualifications

Minimum Education Qualifications (Must Haves)
• Must able to read and write English so that Die Design suggestion could be interpreted in a better way.

Any preferred professional training (Nice to have)
• NTTF or ITI (Dies and Mould trade)
• Technical Course in Fitting Trade

Experience

• Minimum 8-10 years in Aluminium Extrusion Die Design.
• AutoCAD – 5 years

Responsibilities

• Ordering of New and Backup dies.
• Maximum utilization of existing toolings.
• Optimization of die size and number of cavities to have a Better Productivity, Less failure and cost effective die cost.
• Periodic checking of pending orders and die conditions and ordering backup dies for uninterrupted production.
• Maintaining tooling Catalogue up to date.
• Maintaining the EMS system.
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Maintaining the Cutting Tools Inventory.
• Maintaining the ISO related documents.
• Implementation of Kaizen, QC and Innovation activities inside the department.

Qualifications

Minimum Education Qualifications (Must Haves)
• NTTF or ITI (Dies and Mould trade)
• Diploma in Mechanical Engineering or equivalent.
• Must able to communicate in English.
• Communication with European Die Maker over Phone, e mails is must.

Any preferred professional training (Nice to have)
• Manufacturing excellence.

Experience

• Minimum 7 years of experience in Aluminium Extrusion Dieshop.
• Hands on experience in handling Dieshop Equipment.

Responsibilities

• Make Dies Assemble at the Press and handover to Production as per the Priority.
• Dismantle the ran dies and make it ready for next operation by Dieshop.
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Dies and Toolings repairing/ Refurbishment periodically.
• Coordination with Corrector and Machine operator for priority dies.

Qualifications

Minimum Education Qualifications (Must Haves)
• Must able to read and write English.

Any preferred professional training (Nice to have)
• NTTF or ITI (Dies and Mould trade)
• Technical Course in Fitting Trade

Experience

• Minimum 7 years of experience in Aluminium Extrusion Dieshop.

Responsibilities

• Make Dies ready at the machine for split.
• Arrangement of equal size dies for Blasting Operation.
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Dies and Toolings repairing/ Refurbishment periodically.
• Coordination with Corrector and Machine operator for priority dies.

Qualifications

Minimum Education Qualifications (Must Haves)
• Must able to read and write English.

Any preferred professional training (Nice to have)
• NTTF or ITI (Dies and Mould trade)
• Technical Course in Fitting Trade

Experience

• Minimum 7 years of experience in Aluminium Extrusion Dieshop.

Responsibilities

• Arrangement of dies as per the Nitriding and Caustic Cycle.
• Arrangement of equal size dies for Discard Cutting cycle.
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Coordination with Corrector and Machine operator for priority dies.
• Coordinate with all fellow colleagues for smooth transport of all dies.

Qualifications

Minimum Education Qualifications (Must Haves)
• Must able to read and write English.

Any preferred professional training (Nice to have)
• NTTF or ITI (Dies and Mould trade)
• Technical Course in Fitting Trade or equivalent.

Experience

• Minimum 10-15 years of experience
• Floor experience on Extrusion Process
• Training on Tolerance readings

Responsibilities

• Maintain Quality and Productivity to satisfy the Drawing requirements and Production Target.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping
• Handover the material to the next level as per the Priority requirement.

Additional Duties and Responsibilities
• On Job Training for Quality and Production Improvement.
• He can independently run the Press Line at the time of requirement.

Qualifications

Minimum Education Qualifications (Must Haves)
• Diploma or Technical Course in Mechanical Engineering or Process Engineering

Any preferred professional training (Nice to have)
• ISO
• Computer MS Office

Experience

• Minimum 3-5 years of experience
• Floor experience on Extrusion Process
• Training on Surface defects.

Responsibilities

• Must read the section drawing.
• Must able to use all instruments like Try Square, Vernier etc.
• Must have the knowledge of Extrusion defects.
• Ensure Safe Operating Practice
• Ensure Good Housekeeping

Additional Duties and Responsibilities
• Must Send or collect the Skips as per the requirement of Sorting.
• Must Operator the Crane.

Qualifications

Minimum Education Qualifications (Must Haves)
• Technical Course Engineering Trade.

Any preferred professional training (Nice to have)
• ISO
• Computer literacy.

Experience

• Minimum 10-15 years in a big reputed Aluminium Extrusion Dieshop as a Supervisor or head.
• Automotive Dies experience

Responsibilities

• Supporting Management for handling New Profile Enquiry.
• Maintaining Dies inventory as per the Pending Extrusion orders and forthcoming orders.
• Backup dies plan with a forecast of future regular orders and bulk ordering to save freight cost.
• Procurement plan for all Cutting tools.
• Planning of new cutting tools to save correction time and cost.
• Planning of worn out Toolings replacement.
• Job Rotation and Training plan for Multi-skill work culture.
• Ensuring Tooling Catalogue and Press toolings up to date.
• Ensuring the EMS system up to date.
• Ensure Good Housekeeping.
• Safe Operating Practice.

Additional Duties and Responsibilities
• Maintaining the ISO related documents.
• Implementation of Kaizen, QC and Innovation activities inside the department.

Qualifications

Minimum Education Qualifications (Must Haves)
• Degree in Mechanical Engineering.
• Must able to communicate in English.
• Communication with European Die Maker over Phone, e-mails is must.

Any preferred professional training (Nice to have)
• Manufacturing excellence.
• AutoCAD