Intro

01

Extrusion

02

Short anodizing line

03

Long anodizing line

04

Powder Coating Line

05

Alodine2040 passivation

06

Fabrication

07

Automated Handling

08

Quality Assurance

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Specialised Equipment

01 Extrusion

  • Direct presses 25MN & 35MN
  • Automated log storage
  • Gas and induction heated saw cut to length billets
  • Water and air quenching
  • Double bench double puller with controlled cooling, 64m length
  • Up to 14.2m final cutting saw
  • Fully automated stacking and aging processes
  • Bottom loaded single and double chamber aging ovens ±1.5?C accuracy

BS EN Standards for Billet Casting & Profile Extrusion

BS EN 573-3:2013Aluminium and aluminium alloys; Chemical composition and form of wrought products; Chemical composition and form of products
BS EN 12020-2:2008Aluminium and aluminium alloys; Extruded precision profiles in alloys EN AW-6060 and EN AW-6063; Tolerances on dimensions and form
BS EN 755-9:2008Aluminium and aluminium alloys; Extruded rod/bar, tube and profiles; Profiles, tolerances on dimensions and form
BS EN 755-2:2013Aluminium and aluminium alloys; Extruded rod/bar, tube and profiles; Mechanical properties
BS EN 14024:2004Metal profiles with thermal barrier; Mechanical performance; Requirements, proof and tests for assessment
BS EN 12020-1:2008Aluminium and aluminium alloys; Extruded precision profiles in alloys EN AW-6060 and EN AW-6063; Technical conditions for inspection and delivery
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Specialised Equipment

02 Short anodizing line

  • Based on QUALANOD requirements and DIN17611
  • Fully automated line with 6 cranes
  • Maximum profile length: 7,200mm
  • Layer thickness: 5-25 microns
  • Hot water sealing
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Specialised Equipment

03 Long anodizing line

  • Based on QUALANOD requirements and DIN17611
  • Fully automated line with 3 cranes
  • Maximum profile length: 14,200mm
  • Layer thickness: 5-25 microns

QUALANOD Standards for Anodizing

ISO 21432010 Anodizing of aluminium and its alloys - estimation of loss of absorptive power of anodic oxidation coatings after sealing - dye spot test with prior acid treatment
ISO 2931:2010Anodizing of aluminium and its alloys - assessment of quality of sealed anodic oxidation coatings by measurement of admittance
ISO 8251:2011Anodizing of aluminium and its alloys - measurement of abrasion resistance of anodic oxidation coatings
ISO 1463:2003Metallic and oxide coatings - measurement of coating thickness - microscopical method
ISO 2360:2003Non-conductive coatings on non-magnetic electrically conductive basis metals; Measurement of coating thickness; Amplitude-sensitive eddy current method
ISO 2135:2010Anodising of aluminium and its alloys - accelerated test of light fastness of coloured anodic oxide coatings using artificial light
ISO 9227:2012Corrosion tests in artificial atmospheres - salt spray tests
ISO 3210:2010Anodizing of aluminium and its alloys - assessment of quality of sealed anodic oxidation coatings by measurement of the loss of mass after immersion in phosphoric acid/chromic acid solution
ISO 6581:2010Anodizing of aluminium and its alloys - determination of the comparative fastness to ultra-violet light and heat of coloured anodic oxidation coatings
ISO 7668:2010Anodizing of aluminium and its alloys - measurement of specular reflectance and specular gloss of anodic oxidation coatings at angles of 20°, 45°, 60° or 85°
ISO 6719 2010Anodizing of aluminium and its alloys - measurement of reflectance characteristics of aluminium surfaces using integrating-sphere instruments
ISO 7759:2010Anodizing of aluminium and its alloys - measurement of reflectivity characteristics of aluminium surfaces using a goniophotometer or an abridged goniophotometer
ISO 3211:2010Anodizing of aluminium and its alloys - assessment of resistance of anodic oxidation coatings to cracking by deformation
ISO 2085:2010Anodizing of aluminium and its alloys - check for continuity of thin anodic oxidation coating - copper sulphate test
ISO 2376:2010Anodizing of aluminium and its alloys - determination of electric breakdown potential
ISO 8993:2010Anodizing of aluminium and its alloys - rating system for the evaluation of pitting corrosion - chart method
ISO 8994:2011Anodizing of aluminium and its alloys - rating system for the evaluation of pitting corrosion - grid method
BS 6161-18:1991Methods of test for anodic oxidation coatings on aluminium and its alloys - Part 18: determination of surface abrasion resistance
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Specialised Equipment

04 Powder Coating Line

  • According to QUALICOAT requirements
  • Maximum profile length: 8,200mm
  • Fully automated line
  • Chrome-free conversion technology
  • Gema magic cylindrical booth

QUALICOAT Standards for Powder Coating

ISO 2813:2014Paints and varnishes - determination of specular gloss of non-metallic paint films at 20 degrees, 60 degrees and 85 degrees
ISO 2360:2003Non-conductive coatings on non-magnetic electrically conductive basis materials - measurement of coating thickness - amplitude-sensitive eddy current method
ISO 2409:2013Paints and varnishes - cross-cut test
ISO 2815:2003Paints and varnishes - Buchholz indentation test
ISO 1520:2006Paints and varnishes - cupping test
ISO 1519:2011Paints and varnishes - bend test (cylindrical mandrel)
ISO 6272- 2:2011Paints and varnishes - rapid-deformation (impact resistance) tests; Part 2: falling-weight test, small-area indenter
ISO 4628-2:2003Paints and varnishes - evaluation of degradation of coatings - designation of quantity and size of defects, and of intensity of uniform changes in appearance; Part 2: assessment of degree of blistering
EN 12206-1:2004Paints and varnishes - coating of aluminium and aluminium alloys for architectural purposes; Part 1: Coatings prepared from coating powder
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Specialised Equipment

05 Alodine2040 passivation

  • Chrome-free passivation
  • Coating weight: 2-10mg/m2
  • Low surface resistance, after long storage
  • Guarantee of weldability
  • Guarantee of long-term bonding
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Specialised Equipment

06 Fabrication

  • State-of-the-art fabrication unit providing services for crimping, precision CNC machining and customized cut-to-length profiles
  • Mechanical properties of crimped profiles are tested as per BS EN 14024 and comply with international standards
  • 5 & 3 – axis CNC machines
  • Double & single head cutting saws
  • Stretch bending machines
  • Precision machining
Punching & welding applications
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Specialised Equipment

07 Automated Handling

  • Fully automated die storage and die handling system with storing capacity of 7,000 pieces
  • Fully automated finished goods storage with capacity of 4,000 crates
  • Fully automated extruded profiles management and handling by three overhead cranes
  • Fully automated profiles management before and after aging process with bottom loaded aging furnaces
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Quality Assurance

08 Quality Assurance

TALEX is committed to ensuring our products and process quality comply with international standards.

TALEX will:

  • Deliver the right material to customers by understanding their needs and expectations
  • Understand our customer’s process and application, ensuring we deliver material with added value. For example, compatible packing for facilitation of handling and storing
  • Deliver products to our customers on time
  • Implement a quality acceptance criteria and a supplier evaluation system for the selection of suppliers and raw materials
  • Ensure all corrective and preventive actions are in place to address customer complaints on time and ensure there can be no repetition of the same complaint
  • Ensure adequate training, communication and motivational activities for all of our employees in order to enhance performance, skill and retain resources
  • Implement a suitable and effective ERP system, for integration of operations, recording of data and traceability of material, ensuring we perform our business activities efficiently
  • Ensure all working procedures are updated when necessary and compliant with relevant international standards
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